Positive/Negative Cockroft-Walton Voltage Multiplier

My HVG10 high voltage power supply puts out from 24kV to 75kV positive with respect to ground whereas I needed something that put out just a few thousand volts negative with respect to ground, positive with respect to ground and ground too. Luckily, my HVG10 contains a single circuit board immersed in mineral oil that is all that needed to be replaced in order to do this. Here's the resulting power supply.

Positive/negative HV power supply...
Full view of the positive/negative high voltage power supply.
... and the possible connections.
Output terminals for the positive/negative high voltage power supply.

Most voltage multiplier schematics you see are for positive output. To get both positive and negative output you need to add a second circuit in parallel with the positive output one but with the diodes reversed.

Schematic for the positive/negative Cockroft-Walton voltage multiplier.

The squigly lines on the left in the diagram above represent an AC source, in this case a flyback transformer, which is part of the the input to the circuit board and everything to the right is the circuit board contents. A full schematic of an example of the input (non-voltage multiplier) side, of things can be found on this page about my 30kV power supply.

Construction details for the high voltage power supply

I ordered the high voltage diodes and capacitors both from Information Unlimited, the same place that I bought the HVG10 power supply from many years ago. The diodes are their part number VG12 (12,000V, 10mA diodes, .625 x .13" rectangular epoxy coated, unmarked, 100 nanosecond fast recovery devices for use with high frequency switching circuits, avalanche diodes.) The capacitors are their part number .001m/20KV (0.001microfarad, 20kV ceramic disk capacitors.) Note that I didn't do any special calculations in selecting either of these parts. I simply looked for inexpensive high voltage, high frequency diodes and high voltage, non-electrolytic capacitors.

Since the diodes came unmarked, I had to figure out which way they went. Since they're high voltage diodes it took a little work. This video I made shows what I had to do to determine the polarity of these high voltage diodes.

How to test high voltage diodes video.
I just used sheets of 1/8" thick white plastic for the boards. Any insulating material will do. These are the parts after drilling holes in the plastic boards.
The parts for the positive/negative Cockroft-Waltong voltage multiplier circuit boards.
The completed voltage multiplier circuits. The negative is the top board and the positive is the bottom. Note the two wire sticking up from the negative board for making the parallel connection to the positive board later.
The backs of the boards. Notice that the soldering was done with big rounded blobs of solder. Since this is high voltage, you want to avoid any sharp metal edges. The two unsoldered, thin wires on the left half of the positive (bottom) board are for the parallel connection, not made yet.
The two boards bound together with nylon nuts and bolts.
Notice that the two wires for the parallel connection have been pulled through the positive board and soldered to the positive circuit.
The completed positive/negative Cockroft-Walton voltage multiplier boards.

Two holes were drilled in the sides of the cap for the output wires. Two nylon bolts were stuck up through the top of the cap. I didn't want to have the HV- and HV+ steel output balls sitting directly on top of the cap since any dust accumulated on the cap would act as a conduction path between the two. So I raised them using the nylon bolts. The reason for making the output wires so long outside the cap was to make it easier to position the board inside the grey tube before putting the cap on top of the tube. I also made a plexiglas window in the top of the cap so that I could check that the output wires inside the cap were not close to each other.

View looking down into the grey PVC tube at the banana connectors at the bottom. The other side of these connectors goes to the flyback transformer and to the ground connection.
The circuit connected in place. Note that the part of the circuit boards with the actual components on them are immersed in mineral oil to prevent arcing between the components.
The positive/negative high voltage Cockroft-Walton voltage 
      multiplier boards immersed in insulating mineral oil.

Testing the high voltage power supply

I used my store bought 40kV Fluke HV probe connected to the oscilloscope's channel 1 to measure the negative and my homemade > 40kV HV probe connected to channel 2 to measure the positive, both relative to ground. As you can see from the following photos, the combination worked. The slight AC ripple on the upper line is noise picked up by the homemade probe from the 60Hz household AC lines.

The result on the oscilloscope below is 2.84kV. This is the minimum voltage, which is around what I need this for. I haven't looked for the maximum. When the dial of the power supply is first turned up and voltage first appears, the voltage is higher. I then turn it down until around 2.8kV. If I go lower then the voltage quickly drops to zero.

The setup for testing the high voltage power supply.
The high voltage probes touching the output terminals for 
      testing the positive/negative Cockroft-Walton voltage multiplier
The oscilloscope output during testing of the 
      positive/negative Cockroft-Walton voltage multiplier boards.

A bit about the ground connection and safety

The third steel ball is connected to ground. This isn't just for convenience. When the power supply is turned off, the voltage slowly goes to zero/ground. To make sure both positive and negative steel balls have reached zero/ground potential and are safe to touch, I have a long stick with a copper pipe taped to its end that I electrically connect the negative and positive balls to the the ground ball with one at a time as in the photos below. I keep the pipe in place for a few seconds to make sure they've reached ground potential since it may take a little time to drain capacitors. There is often a small arc when I do this. To be very safe, I touch the ground ball first before touching a HV one. If I touched a HV one first then the arc may find its way to ground through me instead of through the air to the ground ball.

Safe way to discharge a high voltage power supply terminals.
Discharging a high voltage power supply safely using a
      copper pipe on the end of a long wooden stick.
Liked this? Share it with: